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“Every FiberGlass/Kevlar Scorpion Helmet is laid up by hand,
over a 4C grade, chrome-coated, precisely heated carbon steel mold,
after the fabric has been computer-cut and the polyurethane resin
has been carefully weighed,” explains Nikki Sloan, R & D
Director. An airbag inside the mold ensures that the resin completely
saturates the fabric, giving the best ratio of strength to weight.
After the molding process, each helmet shell is carefully measured
for uniform thickness—and thus uniform strength.”
Polycarbonate Composite Helmets
“Scorpion Polycarbonate Composite
Helmet shells are made from a mix of several space-age materials.
Basically, it’s the same stuff used in jet-fighter canopies,
so you know it’s very tough, and very resilient. We make it
into a helmet shell in an advanced process called thermo-set injection
molding.”


“Both Fiberglass/Kevlar™ and Polycarbonate Composite
helmets are finished to the same exacting standards, using a futuristic,
conveyor-equipped clean-room painting process. We then apply our
high-quality water decals, to make each helmet design come alive
in exciting colors and patterns. And then each helmet is clear-coated
with a glass-smooth protective coating, over both the paint and
the decals, ensuring a long-lasting, highly durable finish. How
hard is our clear-coat finish? Well, in most cases, if your Scorpion
helmet picks up a streak or mark, say from accidentally rubbing
a wall in your house, the streak will come right off using common
automotive polishing compound. In other words, the helmet finish
is harder and more durable than most surfaces or finishes it will
ever contact.”

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